Dear students, if you are a student of Electrical & Electronics Engineering First Year First Semester and you want to know what are the units and lesson in General Workshop 1, then you have reached the right place. Today’s post , we will tell you in detail about the General Workshop 1 Syllabus which is approved by BTEUP and this is the General Workshop 1 new syllabus .
Before we start the post one thing you were must know which is, General Workshop 1 is a common subject in all Polytechnic branch like Electrical, Electronics, Paint Technology, Food Technology etc. In other branch General Workshop 1 is only for 1 Year but in Mechanical Engineering this subject is for three years. General Workshop 1 is a practical subject. So let’s start the post and read about General Workshop 1 detailed syllabus .
DETAILED CONTENTS OF POLYTECHNIC FIRST SEMESTER GENERAL WORKSHOP-1 SYLLABUS FOR ELECTRICAL & ELECTRONICS ENGINEERING
Note: The students are supposed to come in proper workshop dress prescribed by the institute. Wearing shoes in the workshop(s) is compulsory. Importance of safety and cleanliness, safety measures and upkeep of tools, equipment and environment in each of the following shops should be explained and practiced. The students should prepare sketches of various tools/jobs in their practical Notebook.
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1.) FITTING SHOP
1.1) Use of personal protective equipment and safety precautions while working.
1.2) Basic deburring processes.
1.3) Introduction to fitting shop tools, making and measuring devices/equipment.
1.4) Identification of materials. (Iron, Copper, Stainless Steel, Aluminium etc.)
1.5) Identification of various steel sections (flat, angle, channel, bar etc.)
1.6) Introduction to various fitting shop operations/processes (Hacksawing, Drilling, Chipping and Filing).
1.7) Job Practice
Job I- Marking of job, use of marking tools, filing and use of measuring instruments. (Vernier caliper, Micrometer and Vernier height gauge).
Job II- Filing a rectangular/square piece to maintain dimensions within an accuracy of 25mm.
Job III- Making a cut- out from a square piece of MS flat using hand hacksaw and chipping.
Job IV- Drilling and tapping practice on MS Flat.
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2.) SHEET METAL SHOP
2.1) Introduction to sheet metal shop, use of hand tools and accessories e.g. different types of hammers, hard and soft mallet, sheet and wire gauge, necessary allowance required during job fabrication, selection of material.
2.2) Introduction and demonstration of hand tools used in sheet metal shop.
2.3) Introduction and demonstration of various machines and equipment used in sheet metal shop e.g. Shearing Machine, Bar Folder, Burring Machine.
2.4) Introduction and demonstration of various raw materials used in sheet metal shop e.g.
black-plain sheet, galvanized-iron plain sheet, galvanised corrugated sheet, aluminium sheet etc.
2.5) Study of various types of nuts, bolts, rivets, screws etc.
2.6) Job Practice
Job I: Shearing practice on a sheet using hand shears.
Job II: Practice on making Single riveted lap joint/Double riveted lap Joint.
Job III: Practice on making Single cover plate chain type, zig-zag type and single rivetted Butt Joint.
3.) WELDING SHOP-I
3.1) Introduction and importance of welding as compared to other material joining processes. Specifications and type of welding machines, classification and coding of electrodes, welding parameters, welding joints and welding positions. Materials to be welded, safely precautions.
3.2) Job Practice
Job I- Practice of striking arc (Minimum 4 beads on 100 mm long M.S. Flat).
Job II Practice of depositing beads on plate at different currents levels. ( Minimum 4 beads on M.S. plate at four setting of current level).
Job III- Preparation of lap joint using arc welding process.
Job IV- Preparation of T-joint using gas welding or arc welding on 100 mm x 6 mm MS flat.
4.) PLUMBING SHOP
4.1) Use of personal protective equipments, safety precautions while working and cleaning of shop.
4.2) Introduction and demonstration of tools, equipment and machines used in plumbing shop.
4.3) Introduction of various pipes and pipe fittings of elbow, nipple, socket, union etc.
4.4) Job Practice
Job I- Preparation of job using elbow, bend and nipple.
Job II- Preparation of job using union tap, plug and socket.
Job III- Threading practice on pipe with die.
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LEARNING OUTCOMES
After completing the course, the students will be able to:
• Identify tools and equipment used and their respective functions.
• Identify different types of materials and their basic properties.
• Use and take measurements with the help of basic measuring tools/equipment.
• Select proper tools for a particular operation.
• Select materials, tools, and sequence of operations to make a job as per given specification/drawing.
• Prepare simple jobs independently and inspect the same.
• Follow safety procedures and precautionary measures.
• Use safety equipment and Personal Protection Equipment.
MEANS OF ASSESSMENT
− Workshop jobs
− Report writing, presentation and viva voce
RECOMMENDED BOOKS
1. Workshop Technology I,II,III, by SK Hajra, Choudhary and AK Choudhary; Media Promoters and Publishers Pvt. Ltd. Mumbai.
2. Workshop Technology Vol. I, II, III by Manchanda; India Publishing House, Jalandhar.
3. Workshop Training Manual Vol. I, II by S.S. Ubhi; Katson Publishers, Ludhiana.
4. Manual on Workshop Practice by K Venkata Reddy; MacMillan India Ltd., New Delhi
5. Basic Workshop Practice Manual by T Jeyapoovan; Vikas Publishing House (P) Ltd., New
Delhi
6. Workshop Technology by B.S. Raghuwanshi; DhanpatRai and Co., New Delhi
7. Workshop Technology by HS Bawa; Tata McGraw Hill Publishers, New Delhi.
8. e-books/e-tools/relevant software to be used as recommended by AICTE/ NITTTR,
Chandigarh.
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